IP Code or International Protection Rating

The IP Code (or International Protection Rating[1], sometimes also interpreted as Ingress Protection Rating) consists of the letters IP followed by two digits and an optional letter. As defined in international standard IEC 60529, it classifies the degrees of protection provided against the intrusion of solid objects (including body parts like hands and fingers), dust, accidental contact, and water in electrical enclosures.[2] The standard aims to provide users more detailed information than vague marketing terms such as "waterproof".

Also known as index protection,

The digits ('characteristic numerals') indicate conformity with the conditions summarized in the tables below. Where there is no protection rating with regard to one of the criteria, the digit is replaced with the letter X.

For example, an electrical socket rated IP22 is protected against insertion of fingers and will not be damaged or become unsafe during a specified test in which it is exposed to vertically or nearly vertically dripping water. IP22 or IP2X are typical minimum requirements for the design of electrical accessories for indoor use.
Contents
[hide]

* 1 First digit
* 2 Second digit
* 3 Additional letters
* 4 Mechanical impact resistance
* 5 IP69K
* 6 NEMA Rating
* 7 References
* 8 See also
* 9 External links

[edit] First digit

The first digit indicates the level of protection that the enclosure provides against access to hazardous parts (e.g., electrical conductors, moving parts) and the ingress of solid foreign objects.
Level Object size protected against Effective against
0 — No protection against contact and ingress of objects
1 >50 mm Any large surface of the body, such as the back of a hand, but no protection against deliberate contact with a body part
2 >12.5 mm

Fingers or similar objects
3 >2.5 mm

Tools, thick wires, etc.
4 >1 mm

Most wires, screws, etc.
5 dust protected

Ingress of dust is not entirely prevented, but it must not enter in sufficient quantity to interfere with the satisfactory operation of the equipment; complete protection against contact
6 dust tight

No ingress of dust; complete protection against contact

[edit] Second digit

Protection of the equipment inside the enclosure against harmful ingress of water.
Level Protected against Details
0 not protected —
1 dripping water

Dripping water (vertically falling drops) shall have no harmful effect.
2 dripping water when tilted up to 15°

Vertically dripping water shall have no harmful effect when the enclosure is tilted at an angle up to 15° from its normal position.
3 spraying water

Water falling as a spray at any angle up to 60° from the vertical shall have no harmful effect.
4 splashing water

Water splashing against the enclosure from any direction shall have no harmful effect.
5 water jets

Water projected by a nozzle against enclosure from any direction shall have no harmful effects.
6 powerful water jets

Water projected in powerful jets against the enclosure from any direction shall have no harmful effects.
7 immersion up to 1 m

Ingress of water in harmful quantity shall not be possible when the enclosure is immersed in water under defined conditions of pressure and time (up to 1 m of submersion).
8 immersion beyond 1 m

The equipment is suitable for continuous immersion in water under conditions which shall be specified by the manufacturer.
NOTE: Normally, this will mean that the equipment is hermetically sealed. However, with certain types of equipment, it can mean that water can enter but only in such a manner that produces no harmful effects.


[edit] Additional letters

The standard defines additional letters that can be appended to classify only the level of protection against access to hazardous parts by persons:
Level Protected against access to hazardous parts with
A back of hand
B finger
C tool
D wire

Further letters can be appended to provide additional information related to the protection of the device:
Letter Meaning
H high voltage device
M device moving during water test
S device standing still during water test
W weather conditions

[edit] Mechanical impact resistance

An additional number has sometimes been used to specify the resistance of equipment to mechanical impact. This has now been superseded by the separate IK number specified in EN 50102.

Although dropped from the 3rd edition of IEC 60529 onwards, and not present in the EN version, older enclosure specifications will sometimes be seen with an optional third IP digit denoting impact resistance. Newer products are likely to be given an IK rating instead. However there is not an exact correspondance of values between the old and new standards.

OLD IP Level Impact energy Equivalent drop mass and height
0 — —
1 0.225 J

150 g dropped from 15 cm
2 0.375 J

250 g dropped from 15 cm
3 0.5 J

250 g dropped from 20 cm
5 2 J

500 g dropped from 40 cm
7 6 J

1.5 kg dropped from 40 cm
9 20.0 J

5.0 kg dropped from 40 cm

IK
number Impact
energy
(joules) Equivalent impact
00 unprotected no test
01 0.150 drop of 200 gram object from 7.5 cm height
02 0.200 drop of 200 gram object from 10 cm height
03 0.350 drop of 200 gram object from 17.5 cm height
04 0.500 drop of 200 gram object from 25 cm height
05 0.700 drop of 200 gram object from 35 cm height
06 1.00 drop of 500 gram object from 20 cm height
07 2.00 drop of 500 gram object from 40 cm height
08 5.00 drop of 1.7 kg object from 29.5 cm height
09 10.0 drop of 5 kg object from 20 cm height
10 20.0 drop of 5 kg object from 40 cm height

[edit] IP69K

German standard DIN 40050-9 extends the IEC 60529 rating system described above with an IP69K rating for high-pressure, high-temperature wash-down applications.[3] Such enclosures must not only be dust tight (IP6X), but also able to withstand high-pressure and steam cleaning. The test specifies a spray nozzle that is fed with 80°C water at 8–10 MPa (80–100 bar) and a flow rate of 14–16 L/min. The nozzle is held 10–15 cm from the tested device at angles of 0°, 30°, 60° and 90° for 30 s each. The test device sits on a turntable that rotates once every 12 s (5 rpm).

The IP69K test specification was initially developed for road vehicles, especially those that need regular intensive cleaning (dump trucks, cement mixers, etc), but also finds use in other areas (e.g., food industry)....

[edit] NEMA Rating

NEMA enclosure ratings have equivalent IP ingress protection ratings as follows. NEMA enclosure standards also dictate other product features not addressed by IP codes (such as submersibility, operation under icing conditions, and others). [4]
NEMA Enclosure IP Code
4, 4X IP66
12 IP52
13 IP54

North American enclosure rating systems are defined in NEMA 250, UL 50, UL 508, and CSA C22.2 No. 94.

[edit] References

1. ^ IEC 60529(ed2.1), clause 4.1
2. ^ IEC 60529: Degrees of protection provided by enclosures (IP Code). International Electrotechnical Commission, Geneva.
3. ^ DIN 40050-9: Straßenfahrzeuge; IP-Schutzarten; Schutz gegen Fremdkörper, Wasser und Berühren; Elektrische Ausrüstung [Road vehicles; degrees of protection (IP-code); protection against foreign objects, water and impact; electrical equipment]. May 1993. (an English translation of the German original is available from DIN)
4. ^ http://www.pcenclosures-direct.com/NEMA.html

North American ingress-protection rating systems are defined in NEMA 250, UL 50, UL 508, and CSA C22.2 No. 94.

[edit] See also

* EN 50102 – IK code on resistance to mechanical impacts
* MIL-STD-810
* National Electrical Manufacturers Association
* Water Resistant mark on wrist watches

[edit] External links

* IEC Home Page
* IEC Web Store (buy IEC standards online)
* Australian IP ratings
* Protection test IP69K
* NEMA vs IP Rating
* IP Rating information

Retrieved from "http://en.wikipedia.org/wiki/IP_Code"
Categories: Certification marks | Electrical engineering | IEC standards

PEEK

From Wikipedia, the free encyclopedia

PEEK
Density	1320 kg/m3
Young's modulus (E)	3700 MPa
Tensile strength (σt)	92 MPa
Elongation @ break	50%
notch test	55 kJ/m2
Glass temperature	143 °C
melting point	~343 °C
Thermal Conductivity	0.25 W/m.K
Water absorption, 24 hours (ASTM D 570)	- 0.1%
source: [1]

PEEK is an organic polymer used in demanding engineering applications. Also referred to as a polyaryletheretherketone, PEEK is a colourless thermoplastic.

Synthesis

PEEK polymers are obtained by step-growth polymerization by the dialkylation of bisphenolate salts. Typical is the reaction of 4,4'-difluorobenzophenone with the disodium salt of hydroquinone, which is generated in situ by deprotonation with sodium carbonate. The reaction is conducted around 300 °C in polar aprotic solvents - such as diphenylsulphone.^[2]

Properties

PEEK is a semicrystalline thermoplastic with excellent mechanical and chemical resistance properties that are retained to high temperatures. The Young's modulus is 3.9 GPa and its tensile strength 90 to 100 MPa. PEEK has a glass transition temperatures at around 143 °C and melts around 343 °C (662 °F). It is highly resistant to thermal degradation as well as attack by both organic and aqueous environments. It is attacked by halogens and strong Bronsted and Lewis acids as well as some halogenated compounds and aromatic hydrocarbons at high temperatures.

Applications

Because of its robustness, PEEK is used to fabricate items used in demanding applications, including bearings, piston parts, pumps, compressor plate valves, and cable insulation. It is one of the few plastics compatible with ultra-high vacuum applications. PEEK is considered an advanced biomaterial used in medical implants. It is extensively used in the aerospace, automotive, teletronic, and chemical process industries.

Soldering Iron 907 PARTS LIST

some photos taken from www.hakko.com

Hanstar 939 VACUUM PICK-UP PEN- ESD

Hanstar 939 VACUUM PICK-UP PEN

ESD Safe, Vacuum Pick Up Pen...
-Push Button Vacuum Pen holds the SMD package to the suction head.
-For picking and placing SMD packages
-No external air or power required
-Finger operated pump means it is ready for immediate use
-Hand held vacuum tool providing anti-static protection for pickup of delicate components with reduced risk of damage
-Slim and lightweight for easy access and comfortable, controlled use

-Includes Changeable Suction Heads...large size for 40g, medium size for 18g, and small size for 3g
-Alternative to Hakko 393 Vacuum Pick-up Tool
-Parts can be used to repair or replace worn-out of Hakko 392,393,394 pick-up tools (i.e. bent nozzles, pad, etc.)
-Widely used in China, Europe, & USA

HANSTAR titanium alloy SOLDERING POT (solder bath)

HANSTAR titanium alloy SOLDERING POT
(Solder Bath)

FOR ALL MODELS:
-THE BOILER OF HANSTAR LEAD-FREE SOLDER POT IS MADE FROM TITANIUM ALLOY FROM JAPAN. Even better than the leading brands!!!
- DESIGNED FOR LEAD- FREE SOLDERING. Perfect for Dip Soldering.
- THE TITANIUM ALLOY SOLDER POT IS VERY TOUGH, CAN RESIST HIGH TEMPERATURE, ABRASSION, CORROSION & WITH LONG SERVICE LIFE COMPARED TO OTHER BRAND WHOSE SOLDER POT IS MADE FROM GALVANIZED IRON OR STAINLESS STEEL ONLY (stainless steel is oftentimes not suitable for lead-free soldering).
- ALL MODEL WITH HIGH POWER HEATING ELEMENT (suitable to dissolve soldering tin bar rapidly, only 10 minutes to reach 250 deg C from room temperature.
- WITH DIGITAL TEMPERATURE CONTROL FOR PRECISE TEMPERATURE CONTROL. AUTO-SLEEPING , ENERGY -EFFICIENT ,
- With malfunction alarm. When not in active operation, the temperature will lower to the set one, then if in operation, the controller software will automatically adjust the temperature rapidly .
- Many Models to choose from!

RoHS of Hanstar titanium alloy Soldering Pot



Heating element for Hanstar Soldering Pot


Advantages of our Hanstar Titanium alloy Solder Pots to your benefits:

- LOWER COST, BUT BETTER QUALITY than traditional brands.
- More Durable Titanium alloy Boiler Pot, Longer Life Span of Heating Element & Pot. 1 year Warranty for the Whole Unit including the Boiler Pot (3 months for the heating element)
- The boiler pot & the heating element are consumable parts. Though our Titanium Alloy Solder Pot Boilers are built to be durable & are expected to last for at least 2 to 3years of operation, & our Heating elements are expected to last for at least 1 year, eventually, after many years of operation & operator abuses, they will need replacement. In this regard, you can be sure replacement boiler pots & heating elements are always available from us
- We can do OEM & custom size Solder Pots in 3 to 5 days ARO.
- Always with stock for ASAP delivery.


Also Available: Mini-Soldering Pot Made from Stainless Steel

Mini Soldering pot
-New design, mini size, easy to place and space saving.
-High precision stainless pot, long life used.
-Quick heating, shorten melting time.
-New insulation material, close off peripheral temp. effectively.

Model: Pot 21C
200W, Max temperature: 480degC, Melting time : 5-9 minutes , SOlder weight: 500g, Pot size Ø 50mm

Pot 41C :
300W, Max temperature: 480degC, Melting time : 5-9 minutes , SOlder weight: 2300g, Pot size Ø 100mm

Anti- Static (ESD) Brush- toothbrush style

ESD BRUSH (CONDUCTIVE brush- toothbrush style)
The handle of the antistatic electronic brush is made of conductive polypropylene handles and conductive fibres consisting of 40% polypropylene, 45% polyamide and 15% carbon fibre and its brush is made of antistatic plastic. Such brush has the features of antistatic, stable performance and easy to use. The removal of the dust and dirt on the surface of PCB plate and sensitive parts can discharge the static electricity to the ground. These brushes avoid any static build up and existing charges are reduced more effectively if operators are grounded. Resistant to high temperature.

The brushes are approved to BSEN 61340-5. (test result : Resistance= 10^5 to 10^7 ohms)
Resistant to high temperature, sweep surface dirt of PCB and sensitive element, discharge the arisen static to the ground. Suitable for use in clean, washing and package area.

- Remove static of computer and program control exchanger to protect equipment
- Remove static before check and commission electronic products and boards
- Remove static before ex-work package of electronic products
- Used for package and connection of whole machine
- Remove dust and static of material in warehouse
- Used for incoming examination of re-package of SSD elements

ESD brush Toothbrush style length:

Gj-928 (small) -
Length of body=174mm Brush Head dimension= 15(H) x 31 (L) x 9 (W) mm

Gj-925 (medium) - cross ref code: 177114 , BC-3620
Length of body=180mm Brush Head dimension= 16(H) x 36 (L) x 9.5 (W) mm

Gj-922 (large) cross ref code: 177113 , BC-3621
Length of body=175mm Brush Head dimension= 15.5(H) x 58.5 (L) x 9.5 (W) mm

SOLDER WIRE- Lead Free RoHS

LEAD- FREE SOLDER WIRE
Brand: J & D solder
ROHS compliant
Sn/ 0.7Cu
Flux: 2.5%
Available Diameter: 0.2, 0.4, 0.6 , 0.8, 1.0mm

HANSTAR REPLACEMENT SOLDERING TIPS

REPLACEMENT SOLDERING TIPS

For 900M, 900M-ESD,907, 907-ESD soldering iron:

Conical Tips:
900M-T-B General purpose tip. Standard tip as supplied with a new station.
900 M-T-I Fine point tips. Popular for SMD work.
900M-T-LB Fine point tip with extended reach. Popular for SMD work.
900M-T-S4 High thermal mass tip. Use for fine work adjacent to ground planes, heat sinks etc.
900M-T-SB High thermal mass tip. Use where more visibility is required.
900M-T-SI General purpose tip. Short reach for maximum heat transfer.

Chisel Tips:
900M-T-0.8D 0.8mm chisel tip.
900M-T-1.2D 1.2mm chisel tip.
900M-T-1.2LD 1.2mm chisel tip with extended reach.
900M-T-1.6D 1.6mm chisel tip. Popular for general purpose work.
900M-T-2.4D 2.4mm chisel tip.
900M-T-3.2D 3.2mm chisel tip. Used for soldering larger flat terminals etc.

Bevel Tips:
900M-T-0.5C 0.5mm bevel tip.
900M-T-0.8C 0.8mm bevel tip.
900M-T-1C 1mm bevel tip.
900M-T-1.5CF 1.5mm bevel tip. Tinned only on the flat.
900M-T-2C 2mm bevel tip.
900M-T-3C 3mm bevel tip.
900M-T-4C 4mm bevel tip.

Special Purpose Tips:
900M-T-1.8H Angled tip. Used for confined working areas and SMD work.
900M-T-3CM 3mm tip with indent for SMD soldering.

Works on a similar principle to 'wave' tips :
900M-T-R SMD chip tip.
900M-T-K Knife tip.






















































HANSTAR LONG-LIFE SOLDERING TIP- Lead Free
HANSIN-HANSTAR is a well-known manufacturer of soldering stations, soldering tips, & other soldering tools in China. It is also an OEM for many famous brands, & has been making lead-free soldering tip since 1998.

Our process for making long life soldering tips involves advanced techniques in electroplating, heat treatment and mechanical processing, which is improved by strong innovation to meet new challenges & market needs. With its advanced equipment and strict quality control methods, we make sure that the products have good heat conduction effect as well as long service life in the fields of lead-free soldering.

HANSIN-HANSTAR has gained many clients in China and overseas under the policy of low priced but high quality soldering tools to let the industrial clients save on the production cost. To ensure the clients’ continuous demands & urgent needs, we always maintain large stockpiles of soldering tip for immediate delivery.

Manufacturing Process:
1. The process starts with stock high-grade copper bar which is machined to produce the required shape and size.
2. Then the tip will be plated with iron, to assure its longer life span. After iron plating, the tip point will be measure & re-machined if needed to assure precise working surface area & angle.
3. Next, nickel plating is applied. Nickel plating is for protection against corrosion. 2x or 3x electroplating cycle is done depending on the types of soldering tips.
4. The last step is applying layers of tin on the solder tip to give good joint result to provide efficient heat transfer.
5. Then finished soldering tips will be measured again using precise measuring equipment & will be packed accordingly.
Hanstar Electronics Equipment always manufacture many types of replacement soldering tips to fit different brands & models of soldering station & iron like Hakko, Quick, Weller, Plato, Bonkote, & other rare soldering tips. We do customized tips to suit clients’ needs & budget & also accept OEM works with your brands printed.
In 2006, Hansin Electronics Trading (HET) was founded in the Philippines to serve as the Sales Agent for Hansin-Hanstar Soldering Tools & allied products. HET always maintain stocks of good quality soldering tips for ASAP delivery (3hours to 2 days ARO).To maintain & persuade new clients & uphold its objective of lowering the production cost of its clients, HET business policy of LOW mark-up, coupled with Efficiency & Volume Discounts allows it to sell soldering tips at the LOWEST price possible for the benefits of the clients.

We manufacture the ff replacement soldering tips:
900M series
900L series
200 series
T12 series
weller series (under improvement process)
tips for soldering iron
we also do customized soldering tips or OEM with your own brand